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How to remove lock washer

Save On Lock Washers at Grainger®. Helping You Get it Done Since 1927..
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Most vehicles are fitted with a removable ignition lock cylinder or "Interchangeable Cores." These have the advantage of being removed easily, if new keys are required.
Lock Washers
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How Do Lock Washers Work
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Save On lock washers at Grainger®. Helping You Get it Done Since 1927.
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j01810
-J01810 REV.

2011-10-18DETACHABLE LOCK KITSGENERALKit Numbers90300047, 90300048ModelsFor model fitment information, see the P&A Retail Catalog orthe Parts and Accessories section of www.harley-davidson.com(English only).Additional Parts RequiredSeparate purchase and installation of additional parts oraccessories may be required for proper installation of this kiton your model motorcycle.See the P&A Retail Catalog or theParts and Accessories section of www.harley-davidson.com(English only) for a list of required parts or accessories for yourmodel.NOTEUse one latch per accessory installation.A second latch isincluded for an additional accessory.Kit ContentsSee Figure 8 and Table 2.PREPARATION1.Refer to Table 1 to determine which installation configura-tion to use based on model, year and type of the detachable accessory by pressing the releasebutton on each side and pull the latch levers back.Lift therear of the accessory up and pull the rack off of the frontdocking points.2.See Figure 1.Remove the screw (1) and washer (2) fromthe latch(es) to be replaced by the new locking latch.

Savethe screw and washer for washer4.Accessory sideplate (typical)Figure 1.Remove Latch (outer left installation shown)Table 1.Installation Inner Left Upright InstallationPassenger backrest kit2009 - LaterTouringSee Outer Right Rack InstallationTour-Pak 2-up rack kitSee Outer Right Upright InstallationPassenger backrest kit2008 - EarlierSee Outer Left Rack InstallationTour-Pak solo rack kitSee Inner Right Rack InstallationTour-Pak 2-up rack kitSee Inner Right Rack InstallationSolo rack kit2004 - LaterSportsterSee Inner Right Rack InstallationSolo rack kit1994 - 2003Sportster, SoftailSee Inner Right Solo Rack InstallationTour-Pak 2-up rack kitSoftailSee Outer Sideplate InstallationSideplate kitsDyna, Softail* For detachable part numbers, see the P&A Catalog.1 of 5-J01810Many Harley-Davidson Parts & Accessories are made of plastics and metals which can be recycled.Please dispose of materials responsibly.INSTALLATIONSee Figure 8.

Depending on the installed detachable, theposition of the relief (A) and undercuts (B) will be used asspacers or docking point mounts.Verify that the locking latchis positioned so there is key access for unlocking the latch.NOTESVerify that the locking latch is in the unlocked position beforeinstallation.

Do not leave the key inserted in the locking latchduring assembly.Detachable styles may vary from those shown in the illustra-tions.Outer Right Upright Installation1.Remove right non-locking latch.2.See Figure 2.Install stock spring washer (2) on mountinghub.3.Install flat washer (4) (from kit) on mounting hub.4.Install latch with relief away from the outer right sideplate.5.Install stock screw and washer (1).6.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).1.Stock screw and washer2.Stock spring washer3.Locking latch4.Flat washerFigure 2
how to remove lock washer
.Outer Right Upright InstallationOuter Left Rack Installation1.See Figure 3.

Remove right non-locking latch and discard.Leave right spring washer on right mounting hub.2.Remove left non-locking latch (4).Leave left spring washer(6) on left mounting hub.3.Install left non-locking latch (4) on right mounting hub.4.Install stock screw (1) and washer (2) onto right mountinghub.5.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).6.Install flat washer (5) (from kit) over spring washer on leftmounting hub.7.Install locking latch (3) on left mounting hub with reliefaway from the sideplate.8.Install stock screw (1) and washer (2).9.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).1.Stock screw2.Stock washer3.Locking latch4.Non-locking latch5.Flat washer6.Spring washerFigure 3.Outer Left Rack InstallationInner Right Rack Installation1.See Figure 4.

Remove left non-locking latch and discard.Leave left spring washer on left mounting hub.2.Remove right non-locking latch.Leave right spring washeron right mounting hub.3.Install right non-locking latch on left mounting hub.4.Install stock screw and washer (1).5.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).6.Install flat washer (4) (from kit) over spring washer on rightmounting hub.7.Install latch with relief away from the sideplate.8.Install stock screw and washer (1).9.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).2 of 5-J018101.Stock screw and washer2.Locking latch3.Spring washer4.Flat washerFigure 4.Inner Right Rack InstallationOuter Right Rack Installation1.Remove right non-locking latch.2.See Figure 5.

Install spring washer (3) on mounting hub.3.Install flat washer (4) (from kit).4.Install latch with relief away from the outer right sideplate.5.Install stock screw and washer (1).6.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).1.Stock screw and washer2.Locking latch3.Spring washer4.Flat washerFigure 5.Outer Right Rack InstallationInner Left Upright Installation1.Remove left non-locking latch.2.See Figure 6.Install spring washer (3) on left mountinghub.3.Install flat washer (4) (from kit) on mounting hub.4.Install latch with relief away from the inner left sideplate.5.Install stock screw and washer (1).6.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).1.Stock screw and washer2.Locking latch3.Spring washer4.Flat washerFigure 6.Inner Left Upright InstallationSideplate Installation1.See Figure 7.Remove right non-locking latch.Leave theright spring washer on the right mounting hub.2.Install locking latch with relief facing right sideplate.3.Install stock screw and washer.4.Tighten screw to 30-40 in-lbs (3.4-4.5 Nm).Figure 7.Sideplate Installation3 of 5-J01810OPERATIONLocking and Unlocking the LatchNOTESMake sure the key is not in the latch during installation of thedetachable.Key is not required to lock the latch.1.Locking the Latch:See Figure 8.When the detachableis installed, push the spring-operated lock (C).NOTEKeep the key (3) aligned with the post of the release button(D) while unlocking the latch to avoid bending or breaking thekey or the shaft.2.Unlocking the Latch:Insert the key in
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